The RTEP3600 PVD Chrome metalizing system was customized designed and manufactured for Car LOGO board reflection film deposition.
Max. Size substrate: Diameter 3300mm, depth: <300mm.
With the PVD thermal evaporation technology, which deposits thin high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.
Built Time: 2014
Applications: Automotive LOGO board, advertisement boards, PMMA, PC, ABS etc. Large size decorative items for high reflection film metalizing.
Type:
Vertical orientation, Cylinder, sliding door by driving motor on rail.
Design Features:
Plasma cleaning, argon gas bombardment device, glow discharge system.
Sliding door by motor driving model.
Robust structure design and high quality configurations
PLC + Touch Screen Operation System, fully automatically /Manually control
Fast Vacuum Evacuation System
Exclusively designed rotating Carousel structure for easy loading/uploading
Easy access to the working environment for maintenance
Technical Specifications:
Performance
1. Ultimate Vacuum Pressure: better than 5.0×10-6 Torr.
2. Operating Vacuum Pressure: 1.0×10-4 Torr.
3. Pumping down Time: from 1 atm to 1.0×10-4 Torr≤3 minutes ( room temperature, dry, clean and empty chamber)
4. Metalizing material ( evaporation): Al, Cr, Sn, Ti, SS, Cu… etc.
5. Operating Model: Full Automatically /Semi-Auto/ Manually
Structure
The vacuum coating machine contains key completed system listed below:
1. Vacuum Chamber
1.1 Size: Inner Diameter: 3600mm
Inner Height: 1700mm
1.2 Material: Vacuum Chamber: SS41 mild steel
Door and flanges: SS41 mild steel
Chamber strengthen structure: SS41 mild steel, with painted finishing surface treatment.
Chamber chassis SS41 mild steel with painted finishing surface treatment.
1.3 Evaporation Shield : SUS304
1.4 View Window: on chamber door
1.5 Vacuum Chamber Venting Valve (including silencer)
1.6 Door: SS41 mild steel
2. Roughing Vacuum Pumping System (Backing Pump Package)
3. High Vacuum Pumping System (Diffusion Pump + Cold trap device)
4. Electrical Control and Operation System- PLC+ Touch Screen
4.1 Main circuit: None-fuse breaker switch, electromagnetic switch, C/T in series type
4.2 Evaporation Power
4.3 Evaporation Control System
4.4 Operation System: Touch Screen + PLC, recipe control and data logging, Auto shutdown, auto evacuation, auto coating
4.5 Vacuum Pressure Measuring System
Vacuum Gauge: Pirani + Penning gauge
Thermocouple Gauge: 760 Torr ~ 5*10-4 Torr
4.6 Alarm System: Compressed air pressure , Cooling water flow, Mis-operation
4.7 Power Load Indicator: Voltage indicator and load current indicator
5. Deposition System
5.1 Tungsten filament evaporation source
5.2 Cr/Al wires
6. Sub-System
6.1 Air Compressed Valve Control System
6.2 Cooling Water System:Water flow pipe and switch valve system
6.3 Polycold (-120~-145℃) Brooks Cryopump for option.
Working Environment
Compressed Air: 5~8kg/cm2
Cooling Water: Water-In Temperature: 20~25℃, 200 Liter/min,
Water-In Pressure: 2~3 kg/cm2,
Power: 3 Phase 380V 50Hz(60Hz), 200kVA
Installation Area: (L*W*H) 16000*6000*3000mm
Exhaust: Vent for mechanical pumps
Cleaning Room is highly recommended
Benefits
1. Durable, lifetime is up to 5~8 years, even for outdoor use
2. Easy to assemble and maintain. With screws mounting or hang-up method.
3. Safe and reliable. The PMMA material makes it much lighter in weight than metal logos and highly reduces the risk of injuries from falling down.
4. Outstanding aesthetic finishings: During day time, the car sign symbols look like solid metal (stainless steel effect); while at night, they are illuminated (internal LED light is installed) from front, rear and side views.
Advantages
The door located in the railway track, which is controlled by motor, sliding automatically, easy to operate and very convenient for loading/unloading Max. product size: 3000mm Suitable for see-through finishing coating The unique rotary rack and evaporation system design to guarantee a high uniformity.
A: The height from substrate to evaporation source can be adjusted flexiblely
B: Evaporation sources distance can be adjusted
C: 3 groups evaporation sources for a perfect full area coating
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Automotive Logo Vacuum Metallizing Machine -RTEP3600 Images
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